CAD CAM EDM DRO - Yahoo Group Archive

Crazy ideas Vol 1 Follow up

Posted by stephank97
on 2003-06-12 08:06:17 UTC
Hi All

Thanks to all for the suggestions on making bellows. I have decided
on using a fibreglass satin weave cloth, impregnated with catalyst
cured silicon rubber (all available at your local craft shop). For
folding I will route 90 deg V slots in two matching pieces of wood,
coated liberally with petroleum jelly (Vaseline) and squeeze the
impregnated cloth between these during curing. Voila! Tough and
chemically resistant bellows.

As for the lapping of the screw threads, for the life of me I cannot
find the site again, but the basic method is a follows:
Take about 20 nuts or so a put them on the screw to be lapped, align
them so that there is a small gap between them and the flat of the
hex's are aligned. Fix these firmly into a vice (The site suggested
soldering to a base plate) I just use my Workmate (Black & Decker).
Put some lapping compound ( I just use automotive paint burnishing
compound) on the thread. Work the thread back and forth through the
nuts about 20-30 times. This is hard work, so I just put the end of
the thread into a reverseable hand drill. You will need a length of
thread longer than the final use dictates, as you cannot lap to the
very end, but since studding is dirt cheap, who cares. As you work
the screw back and forth, you will noticed shiny spots appearing at
regular intervals, this is the periodic error that you want to
remove from the thread. It does not eliminate the accumalated error,
but this can be compensated for in most software packages. Once
again I have pictures, but somehow Yahoo won't let me upload them.


Stephan

Discussion Thread

stephank97 2003-06-12 08:06:17 UTC Crazy ideas Vol 1 Follow up Greg Jackson 2003-06-13 06:29:50 UTC RE: [CAD_CAM_EDM_DRO] Crazy ideas Vol 1 Follow up