CAD CAM EDM DRO - Yahoo Group Archive

Re: foam cutting current ?

on 2006-09-05 01:55:11 UTC
--- In CAD_CAM_EDM_DRO@yahoogroups.com, "turbulatordude"
<dave_mucha@...> wrote:
>
> Hi all,
>
> Is there a formula to help select the proper voltage and current for a
> foam cutter ?
>
> Any special wire ?
>
> Dave
>

I don't know of any formulas but power disipated is I^2.R and the R
will be a function of temperature itself so it might be a bit
complicated. I suspect it is a rule of thumb situation.

How long a wire do you need for cutting? A review of RC websites
might give you an idea of the currents, its not more than a few amps.
, lots of people seem to use 12v transformers driven from dimmers. A
current regulated supply might be better.

The best wire is nichrome, it has a high resistance and is very
strong. I do manual cutting with a 0.25mm wire which is rather thin
but reduces my "recast layer" meaning there is no melted surface on
the foam. In CNC I think they tend to use the wire in a non contact
mode so they always have this melted on layer which is fine if weight
is not the issue and it can give a nice finish.

Graham

Discussion Thread

turbulatordude 2006-09-04 19:49:19 UTC foam cutting current ? Graham Stabler 2006-09-05 01:55:11 UTC Re: foam cutting current ? Dennis Schmitz 2006-09-05 07:04:40 UTC Re: [CAD_CAM_EDM_DRO] Re: foam cutting current ? turbulatordude 2006-09-05 07:40:16 UTC Re: foam cutting current ? Phil Mattison 2006-09-05 09:55:56 UTC Re: foam cutting current ? turbulatordude 2006-09-05 13:48:36 UTC Re: foam cutting current ? Irby Jones 2006-09-05 14:38:43 UTC Re: foam cutting current ? Dennis Schmitz 2006-09-05 19:09:41 UTC Re: [CAD_CAM_EDM_DRO] Re: foam cutting current ? Graham Stabler 2006-09-06 01:29:00 UTC Re: foam cutting current ? Stanley A. Lewis, Jr. 2006-09-06 07:42:27 UTC Re: foam cutting current ? Jose Luis Sanchez Todoberto 2006-09-06 08:11:40 UTC Re: foam cutting current ? Phil Mattison 2006-09-06 08:40:41 UTC Re: foam cutting current ? Graham Stabler 2006-09-07 07:00:38 UTC Re: foam cutting current ?