Speeds and Feeds and Torque and Power
Posted by
Frank
on 2008-02-11 00:31:15 UTC
I've finally got my gantry mill together and I am having problems
getting the speeds and feeds right.
I've been cutting aluminium with small HSS slotdrills, 3mm and 4mm.
I've already broken 3 cutters, and I can't work out why. (one plus is
my x/y/z motors have more than enough torque)
I've been using Visual Mill to generate my gcode, and using its
internal speed/feed calculator. For 4mm HSS slotdrill, cutting
aluminium, it recommends...
surface speed - 183 m/min
spindle speed - 14562 rpm
feed/tooth - 0.13mm
cut feed - 3786 mm/min
These numbers are way too scary for my first cuts, so I tried to wind
them down a fair bit (which may be my problem) - sorry can't remember
exactly what I used.
I'm using WD40 as my coolant/lubricant manually applied from the can.
I am using die grinders as my spindles. I have two: one has a speed
range of 2000-5500 rpm, 3Nm torque, 400 Watts output power, the other
is 12000-28000rpm, 350 Watts.
I've only had one successful cut so far, running at 2500 rpm, and a
feed of about 125 mm/min. (Oh, and no problem with wood).
So, I'm wondering what torque/power is required to cut at the above
speeds. I'm thinking maybe the spindles can't keep up. My other
theory is I turned the feed down too low, and the cutters weren't
cutting properly.
Any ideas? Is there a Feeds and Speeds 101 anywhere?
getting the speeds and feeds right.
I've been cutting aluminium with small HSS slotdrills, 3mm and 4mm.
I've already broken 3 cutters, and I can't work out why. (one plus is
my x/y/z motors have more than enough torque)
I've been using Visual Mill to generate my gcode, and using its
internal speed/feed calculator. For 4mm HSS slotdrill, cutting
aluminium, it recommends...
surface speed - 183 m/min
spindle speed - 14562 rpm
feed/tooth - 0.13mm
cut feed - 3786 mm/min
These numbers are way too scary for my first cuts, so I tried to wind
them down a fair bit (which may be my problem) - sorry can't remember
exactly what I used.
I'm using WD40 as my coolant/lubricant manually applied from the can.
I am using die grinders as my spindles. I have two: one has a speed
range of 2000-5500 rpm, 3Nm torque, 400 Watts output power, the other
is 12000-28000rpm, 350 Watts.
I've only had one successful cut so far, running at 2500 rpm, and a
feed of about 125 mm/min. (Oh, and no problem with wood).
So, I'm wondering what torque/power is required to cut at the above
speeds. I'm thinking maybe the spindles can't keep up. My other
theory is I turned the feed down too low, and the cutters weren't
cutting properly.
Any ideas? Is there a Feeds and Speeds 101 anywhere?
Discussion Thread
Frank
2008-02-11 00:31:15 UTC
Speeds and Feeds and Torque and Power
Michael Fagan
2008-02-11 00:50:09 UTC
Re: Speeds and Feeds and Torque and Power
ronald_41
2008-02-11 03:31:40 UTC
Re: Speeds and Feeds and Torque and Power
Jon Elson
2008-02-11 10:09:51 UTC
Re: [CAD_CAM_EDM_DRO] Speeds and Feeds and Torque and Power
Gary Davison
2008-02-11 12:25:37 UTC
Re: Speeds and Feeds and Torque and Power
R Wink
2008-02-11 12:33:16 UTC
RE: [CAD_CAM_EDM_DRO] Re: Speeds and Feeds and Torque and Power
Paul Kelly
2008-02-11 13:15:59 UTC
RE: [CAD_CAM_EDM_DRO] Speeds and Feeds and Torque and Power
Frank
2008-02-11 14:35:54 UTC
Re: Speeds and Feeds and Torque and Power
Frank
2008-02-11 14:38:17 UTC
Re: Speeds and Feeds and Torque and Power
Gary Davison
2008-02-11 14:41:20 UTC
Re: Speeds and Feeds and Torque and Power
R Wink
2008-02-11 14:54:12 UTC
RE: [CAD_CAM_EDM_DRO] Re: Speeds and Feeds and Torque and Power
Gary Davison
2008-02-11 15:36:32 UTC
Re: Speeds and Feeds and Torque and Power
Paul Kelly
2008-02-11 16:34:34 UTC
RE: [CAD_CAM_EDM_DRO] Re: Speeds and Feeds and Torque and Power
Frank
2008-02-11 16:44:39 UTC
Re: Speeds and Feeds and Torque and Power
George Williamson
2008-02-11 18:23:22 UTC
Re: Speeds and Feeds and Torque and Power
Jon Elson
2008-02-11 18:32:08 UTC
Re: [CAD_CAM_EDM_DRO] Re: Speeds and Feeds and Torque and Power
Jcullins
2008-02-12 20:20:08 UTC
Re: [CAD_CAM_EDM_DRO] Re: Speeds and Feeds and Torque and Power
gcode fi
2008-02-13 01:38:32 UTC
Re: [CAD_CAM_EDM_DRO] Re: Speeds and Feeds and Torque and Power