Re: [CAD_CAM_EDM_DRO] DRO FOr lathe Cross Slide
Posted by
Roland Jollivet
on 2009-01-14 00:19:18 UTC
Hi
Here is an idea for a low cost encoder for a MANUAL lathe or mill, which may
be of use to someone.
Take an old PC and load dos and Qbasic
Other parts are;
- a small stepper from a printer
- an equally small stepper driver, or use original from stripped mechanism
- two optical slots
- a 6 or 8mm threaded bar
The principle is to have the stepper driven by the basic program.
One side of the 'encoder' is the stepper directly driving the theaded bar,
and on the threaded bar is a nut with a 'flag' or interruptor attached.
On the lathe slide is the optical slots, next to each other
When in operation, the motor will step, and feed the flag foward until it
interrupts the optical slot. It will then back off, and do it again,
continuously. (duck, duck, duck, duck......)
Whenever the slide is moved, manually, the software will seek it's position,
counting the steps accordingly.
A Qbasic program will display the latest reading, and do the direction
hunting and scaling maths. On a manual lathe, it's usually short relative
distances that matter, so the threaded bar linearity is not critical.
Also, considering the speed at which manual turning is done, the stepper
should be able to keep track of the movements.
Regards
Roland
PS, the problem with a roller is the low resolution obtained. Now a 6mm
threaded bar is 1mm pitch, and a small stepper is 200 step/rev, giving an
inherent resolution of 5um
2009/1/4 friends000ever <friends000ever@...>
Here is an idea for a low cost encoder for a MANUAL lathe or mill, which may
be of use to someone.
Take an old PC and load dos and Qbasic
Other parts are;
- a small stepper from a printer
- an equally small stepper driver, or use original from stripped mechanism
- two optical slots
- a 6 or 8mm threaded bar
The principle is to have the stepper driven by the basic program.
One side of the 'encoder' is the stepper directly driving the theaded bar,
and on the threaded bar is a nut with a 'flag' or interruptor attached.
On the lathe slide is the optical slots, next to each other
When in operation, the motor will step, and feed the flag foward until it
interrupts the optical slot. It will then back off, and do it again,
continuously. (duck, duck, duck, duck......)
Whenever the slide is moved, manually, the software will seek it's position,
counting the steps accordingly.
A Qbasic program will display the latest reading, and do the direction
hunting and scaling maths. On a manual lathe, it's usually short relative
distances that matter, so the threaded bar linearity is not critical.
Also, considering the speed at which manual turning is done, the stepper
should be able to keep track of the movements.
Regards
Roland
PS, the problem with a roller is the low resolution obtained. Now a 6mm
threaded bar is 1mm pitch, and a small stepper is 200 step/rev, giving an
inherent resolution of 5um
2009/1/4 friends000ever <friends000ever@...>
> Dear friends[Non-text portions of this message have been removed]
> I wants to make single axis DRO for my lathe with Encoder & hardened
> roller, Can any one suggest how to do this one low cost .
> Best regards
> Kalpesh
>
>
>
Discussion Thread
friends000ever
2009-01-08 17:37:38 UTC
DRO FOr lathe Cross Slide
Roland Jollivet
2009-01-14 00:19:18 UTC
Re: [CAD_CAM_EDM_DRO] DRO FOr lathe Cross Slide