CAD CAM EDM DRO - Yahoo Group Archive

Re: [CAD_CAM_EDM_DRO] Re: Power Supply and Capacitor Questions Help!!

Posted by R Rogers
on 2003-09-09 07:45:51 UTC
Mariss and Jon,

Yes, I entered those values from memory and when I rechecked they were different. Sorry about the confusion. After much preparation and scavenging I got my CNC control assembled enough to test it today. I wired the transformer with the two sets of taps in SERIES and I'm getting about 63 volts DC off the 3 100 volt DC capacitors wired in PARALLEL ( I knew I'd get that right eventually). I wired up one Gecko and followed the Instructions , tuned it the best I could without a scope and after much dithering and oscillation I finally got it smoothened out. Much to my amazement, this is going to work. These DC brush servo motors are very powerful, fast and responsive. I dont have them belted to the axies yet but this bridgeport is going to work very well. The Gecko which I have mounted on a heatsink, even with this large motor, delivered the torque and did not even begin to get warm. Bob Campbells Mach2 breakout performed flawlessly as well. Tomorrow I am going to build Mariss's
e-stop/dump circuit. One question I do have, Is it possible to accurately tune the Gecko's without a scope? One characteristic my motors are displaying is erratic motion at very slow jog rates. Or is something else causing that? I need to get that resolved and I should be out of the woods then.

Ron

Jon Elson <elson@...> wrote:


Mariss Freimanis wrote:

>Jon,
>
>You might want to check your numbers. Kt is always 1.351 * Kv.
>
>
Right, you showed me that one a while ago. These numbers came right off
the original poster's question, and I didn't check them. And, then,
there is
something VERY wrong with these numbers! I was a bit surprised at
his Kt value, which would give 800 in-Lb at 20 Amps. That is a VERY
high torque motor. So, either his Kv or Kt is wrong.

His original description of the motor is as follows :

40 in/lb DC brush type servo motors that are
rated 40v/K at 2500 rpm 13.7 amps maximum current.

Later, he clarified it a bit as :

40 lb/in per 2500 rpm max and 13.0 continuous amps,
30 amps peak. 40 volts per k of rpm.

I took the 40 Lb/In to be the Kt, and the 2500 RPM as a separate
rating. But, 40 Lb-In/Amp is a huge torque, and clearly incompatible
with the Kv, which seems to be pretty clearly stated as 40 V per K RPM.
So, if the Kv seems like it has to be 40 V/KRPM, which sounds quite
ordinary for mid-size servo motors, then the Kt has to be
54 Oz-In/Amp, a FAR cry from the previous number. Ah, but
54 Oz-In * 13 A is 702 Oz-In, or 43.9 Lb-In. So, the whole line
is really the rating at 13 A. Now it is starting to make sense.

So, his continuous torque is 702 Oz-In, and his peak torque, at
20 A (the Gecko 320's limit) would be 1081 Oz-In, a VERY respectable
output, but not as wild as the numbers that I was coming up with
before.

Thanks for spotting my error in interpreting the somewhat confusing
ratings he gave.

Jon



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Discussion Thread

rogersmach 2003-09-05 00:05:48 UTC Power Supply and Capacitor Questions Help!! Bernard R 2003-09-05 00:54:55 UTC Re: Power Supply and Capacitor Questions Help!! Bob Jacoby 2003-09-05 03:51:59 UTC Re: [CAD_CAM_EDM_DRO] Power Supply and Capacitor Questions Help!! dougfennell2000 2003-09-05 05:20:40 UTC Re: Power Supply and Capacitor Questions Help!! Robert Campbell 2003-09-05 06:45:20 UTC Re: [CAD_CAM_EDM_DRO] Power Supply and Capacitor Questions Help!! Jon Elson 2003-09-05 09:04:17 UTC Re: [CAD_CAM_EDM_DRO] Power Supply and Capacitor Questions Help!! turbulatordude 2003-09-05 10:42:37 UTC Re: Power Supply and Capacitor Questions Help!! sizing Mark Thompson 2003-09-05 12:04:14 UTC RE: [CAD_CAM_EDM_DRO] Power Supply and Capacitor Questions Help!! R Rogers 2003-09-06 07:42:04 UTC Re: [CAD_CAM_EDM_DRO] Power Supply and Capacitor Questions Help!! R Rogers 2003-09-06 07:42:11 UTC Re: [CAD_CAM_EDM_DRO] Power Supply and Capacitor Questions Help!! R Rogers 2003-09-06 07:42:31 UTC Re: [CAD_CAM_EDM_DRO] Re: Power Supply and Capacitor Questions Help!! Bernard R 2003-09-06 09:58:08 UTC Re: Power Supply and Capacitor Questions Help!! turbulatordude 2003-09-06 10:24:22 UTC Re: Power Supply and Capacitor Questions Help!! Jon Elson 2003-09-06 15:41:17 UTC Re: [CAD_CAM_EDM_DRO] Re: Power Supply and Capacitor Questions Help!! Jon Elson 2003-09-06 15:48:28 UTC Re: [CAD_CAM_EDM_DRO] Power Supply and Capacitor Questions Help!! Jon Elson 2003-09-06 15:54:53 UTC Re: [CAD_CAM_EDM_DRO] Power Supply and Capacitor Questions Help!! Mariss Freimanis 2003-09-06 17:46:36 UTC Re: Power Supply and Capacitor Questions Help!! Jon Elson 2003-09-06 21:23:31 UTC Re: [CAD_CAM_EDM_DRO] Re: Power Supply and Capacitor Questions Help!! R Rogers 2003-09-09 07:45:51 UTC Re: [CAD_CAM_EDM_DRO] Re: Power Supply and Capacitor Questions Help!! Jon Elson 2003-09-09 10:20:32 UTC Re: [CAD_CAM_EDM_DRO] Re: Power Supply and Capacitor Questions Help!!