CAD CAM EDM DRO - Yahoo Group Archive

Overcoming lack of precision in rails

on 2004-04-26 21:16:15 UTC
I'm building a CNC mill and would love to use THK linear ways due to their
precision, but, even on eBay, they're still pretty expensive. The Thompson
rails are much more affordable, but, according to their specs, are only
straight to 0.002" per foot. I know that there are a lot of CNC mills out
there that use Thompson rails. So my question is "how do you compensate for
the lack of straightness in the rails to achieve higher accuracies on the
milled part?" Is this something that can be compensated for in software or
some other way? Or do these mills simply not achieve an accuracy better
than 0.002" per foot?

My goal is to achieve an accuracy and repeatability of 0.001" per foot or
better over a work area of 24" x 36". For positioning, I will be using
steppers with encoder feedback and precision ground ball screws to eliminate
backlash as much as possible.

Discussion Thread

zipdrive2k 2004-04-21 09:54:26 UTC What is the weak link in machine precision? Peter Renolds 2004-04-21 10:49:48 UTC Re: [CAD_CAM_EDM_DRO] What is the weak link in machine precision? shyningnight@y... 2004-04-21 16:01:58 UTC Re: What is the weak link in machine precision? Jon Elson 2004-04-22 10:57:48 UTC Re: [CAD_CAM_EDM_DRO] What is the weak link in machine precision? zipdrive2k 2004-04-26 12:21:23 UTC Re: What is the weak link in machine precision? zipdrive2k 2004-04-26 12:55:41 UTC Re: What is the weak link in machine precision? metlmunchr 2004-04-26 13:35:27 UTC Re: What is the weak link in machine precision? zipdrive2k 2004-04-26 15:18:29 UTC Re: What is the weak link in machine precision? metlmunchr 2004-04-26 17:32:01 UTC Re: What is the weak link in machine precision? Michael Johnston 2004-04-26 21:16:15 UTC Overcoming lack of precision in rails JanRwl@A... 2004-04-26 22:52:32 UTC Re: [CAD_CAM_EDM_DRO] Overcoming lack of precision in rails Peter Renolds 2004-04-27 08:03:40 UTC Re: [CAD_CAM_EDM_DRO] Re: What is the weak link in machine precision - Knee Mills Don Rogers 2004-04-27 15:32:42 UTC Re: What is the weak link in machine precision? zipdrive2k 2004-05-06 17:02:33 UTC Re: What is the weak link in machine precision - Knee Mills zipdrive2k 2004-05-06 17:04:43 UTC Re: What is the weak link in machine precision? Jon Elson 2004-05-06 22:18:26 UTC Re: [CAD_CAM_EDM_DRO] Re: What is the weak link in machine precision - Knee Mills zipdrive2k 2004-05-07 14:11:11 UTC Re: What is the weak link in machine precision - Knee Mills metlmunchr 2004-05-07 15:55:36 UTC Re: What is the weak link in machine precision - Knee Mills Jon Elson 2004-05-07 21:46:52 UTC Re: [CAD_CAM_EDM_DRO] Re: What is the weak link in machine precision - Knee Mills treadlemill 2004-05-08 05:31:36 UTC Re: What is the weak link in machine precision - Knee Mills David A. Frantz 2004-05-08 09:25:05 UTC Re: [CAD_CAM_EDM_DRO] Re: What is the weak link in machine precision - Knee Mills theowyn 2004-05-08 09:32:50 UTC Re: What is the weak link in machine precision - Knee Mills treadlemill 2004-05-09 07:06:19 UTC Re: What is the weak link in machine precision - Knee Mills Raymond Heckert 2004-05-09 19:00:48 UTC Re: [CAD_CAM_EDM_DRO] Re: What is the weak link in machine precision - Knee Mills zipdrive2k 2004-05-10 10:36:35 UTC Re: What is the weak link in machine precision - Knee Mills