CAD CAM EDM DRO - Yahoo Group Archive

Rolled vs. Ground ballscrews

Posted by Jim Colley
on 2005-09-18 15:25:20 UTC
Alright guys, maybe some of you are open to a little debate.

I am in the design phase (still) of a 5-axis mill and have purchased
nearly all of the pricy stuff except ballscrews. Now, obviously
ground ballscrews are more expensive due to their higher accuracy,
etc.

My question is, exactly what are you getting for your money and is it
posssible to achieve the same end goal using rolled screws and a
little clever design?

If the major difference is the accuracy of the lead and backlash,
then wouldn't it be possible to eliminate the backlash in a rolled
screw either by using a double nut design (preferred) or repacking
the ball nut with larger diameter balls? Then, once the backlash is
minimized, the only real concern is the accuracy of the lead.

Now, my thoughts here are that this is only a concern if you are
using the servo motor's encoder to close the feedback loop by
interpolating the axis position from the number of rotations and the
diameter of the screw. However, if you used linear encoders on the
axis (preferred) or used an arrangement with a timing belt fixed to
the slide, turning a pulley which drives a rotary encoder, wouldn't
that give a very precise readout of *actual* axis location? Provided
there is *no* backlash in the ballscrew arrangement, there should be
no problem with hunting on the servo mechanism, etc.

As I have said before, I base my statements on absolutely zero
experience and no intelligent thought whatsoever. Just an idea
I had.

What do you guys think? Any problems? Better ways?

Jim

Discussion Thread

Jim Colley 2005-09-18 15:25:20 UTC Rolled vs. Ground ballscrews turbulatordude 2005-09-18 15:31:38 UTC Re: Rolled vs. Ground ballscrews Les Newell 2005-09-18 15:43:27 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews Dan Mauch 2005-09-18 16:29:51 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews juan gelt 2005-09-18 17:53:57 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews juan gelt 2005-09-18 17:54:16 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews R Rogers 2005-09-18 18:05:20 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews cstrudwicke@o... 2005-09-18 18:13:01 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews juan gelt 2005-09-18 18:17:56 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews or other screws! Steve Haushahn 2005-09-18 19:42:09 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews or other screws! Les Newell 2005-09-19 01:29:12 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews Les Newell 2005-09-19 01:36:23 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews juan gelt 2005-09-19 05:39:17 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews Andy Wander 2005-09-19 06:27:34 UTC RE: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews or other screws! George Taylor, IV 2005-09-19 10:54:19 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews or other screws! Dan Mauch 2005-09-19 11:11:16 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews or other screws! George Taylor, IV 2005-09-19 11:40:27 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews or other screws! Polaraligned 2005-09-19 14:49:19 UTC Re: Rolled vs. Ground ballscrews or other screws! Andy Wander 2005-09-19 15:05:29 UTC RE: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews or other screws! turbulatordude 2005-09-19 16:07:32 UTC Re: Rolled vs. Ground ballscrews or other screws! Lance Hopper 2005-09-19 19:49:40 UTC Re: Rolled vs. Ground ballscrews or other screws! George Taylor, IV 2005-09-19 21:38:42 UTC RE: [CAD_CAM_EDM_DRO] Re: Rolled vs. Ground ballscrews or other screws! George Taylor, IV 2005-09-19 21:39:17 UTC RE: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews or other screws! turbulatordude 2005-09-19 22:08:11 UTC Re: Rolled vs. Ground ballscrews or other screws! Lance Hopper 2005-09-20 05:18:16 UTC Re: Rolled vs. Ground ballscrews or other screws! leslie watts 2005-09-20 05:44:25 UTC RE: [CAD_CAM_EDM_DRO] Re: Rolled vs. Ground ballscrews or other screws! Fred Smith 2005-09-20 07:10:36 UTC Re: Rolled vs. Ground ballscrews or other screws! turbulatordude 2005-09-20 09:49:18 UTC Re: Rolled vs. Ground ballscrews or other screws! Lance Hopper 2005-09-20 11:54:58 UTC Re: Rolled vs. Ground ballscrews or other screws! Raymond Heckert 2005-09-20 21:13:24 UTC Re: [CAD_CAM_EDM_DRO] Rolled vs. Ground ballscrews or other screws! Jim Colley 2005-09-21 17:41:17 UTC Re: Rolled vs. Ground ballscrews Lance Hopper 2005-09-22 05:47:12 UTC Re: Rolled vs. Ground ballscrews